It all starts with the cultivation of tobacco after that leaves are dried and fermented before they can be used. The length and intensity of these processes is an important step to advance the taste that requires a high level of expertise and some serious equipment.
Now relax the leaves for the aging process – sometimes up to two years or more. With temperature- managing aging devices, As the leaves oxidize and lose their green color. Tobacco develops the subtle new flavors and adds smoothness to the finished product.
Making of hand roll cigars is a complicated and delicate process, with ample space for flavor variation. To get more info regarding hand rolled cigars you may go through https://tabanerocigars.com/collections/cigars .
Image Source: Google
Once the ideal time is reached, the leaves have again hydrated or cased. After casing, when they are ready for rolling, the leaves are deveined and then separated according to type and strength. They are then mixed professionally in groups to create the exact proportions, be used in any cigar.
The process is a delicate art: the same way a careful brewers malt and hops types selected, the tobacco used is a very important choice for the cigar maker.
Organized sheets are added to a role, along with instructions on how much to use of each sheet. Each cigar is hand-made, either by a small team or by a one person .
It starts with a middle layer made of high-quality sheets, which drive the taste, as well as a dense layer of filler. Then, the binder that holds the tobacco mass comes together. Finally, it's all in good flavorful and wrapped (hopefully) presentable outer sheets for cladding.